Conveyors are staples in almost all manufacturing lines. They are some of the essential installations needed for efficient operations. As they are used and in motion most of the time, regular conveyor system maintenance is non-negotiable. It is a must to keep them functional and prevent costly downtime.
It matters to be proactive when it comes to conveyor maintenance. To help you, Hayama Industrial Corporation, a trusted name in world-class manufacturing and fabrication solutions in the Philippines, shares an infographic about time-tested conveyor maintenance tips that can extend the life of your machine and keep it running smoothly.
7S to Lengthen Your Capital Investment’s Machine Life
1. Secure product documents
File customer copy of all pertinent documents such as:
- Packing list
- Sales invoice
- Official receipt
- User’s manual
2. Seize Installation & Commissioning
- Be physically present during installation & commissioning.
- Take advantage of formal technical transfer/training if offered by the supplier
- Take note of the “cycle maintenance” schedules.
- Ensure the attendance of all targeted end users.
3. Set Operation Standards
Cascade safety protocols, production targets, and operation processes before equipment usage. This will keep all team members on board with the latest group objectives and measures to do so.
4. Supervise Closely
- Track your actual safety, production, and operation statistics daily.
- Be attentive to any unusual prompt, sound, smell, or particle that the machine gives off, as this might be perilous.
- Resume production only after all hazards have been cleared.
5. Sanitize Periodically
Incorporate time for clearing debris and cleaning the entire production area every day. The more often your machine is maintained now, the less likely it needs to be repaired later on. Plus, this will mean less to zero ‘downtime” during high-volume seasons.
6. Stay in Touch with the Supplier
A conveyor system supplier is an expert in the field. Stay in touch with your supplier to get expert support when needed. You can rely on your supplier to help optimize, upgrade, or expand your chosen system in the future.
IMPORTANT: Choose reputable and reliable “business partners”. Look into the long extent of your investments. You want to avoid service providers that have poor or no after-sales team, or worst, fly-by-nights.
7. Schedule Maintenance Accordingly
Scheduling must be done based on the “cycle maintenance” set at the turnover of your machine.
- Plan the scope, time, and budget needed for the conveyor system maintenance
- List down concerns per portion (e.g. motor distribution panel, drive/ idler pulley, motor, conveyor drives, etc.) beforehand.
- Perform a machine ”test run” before concluding the periodic maintenance or repair service by your preferred solutions provider.
ALSO READ: The Essential Guide to Choosing Conveyor Systems
Conveyors play essential functions in any manufacturing facility. They contribute to cost-efficient operations by simplifying processes and improving overall output. Time, effort, and costs are saved by using conveyor systems. With the important role that it plays, it matters to ensure that conveyor system maintenance is performed regularly. Some tasks must be done to prevent unnecessary system breakdown. The time-tested conveyor system maintenance tips shared in this infographic can serve as a guide to help extend the life of the machine and make the most of your investment.
Are you looking for a conveyor system supplier? Hayama Industrial Corporation has been helping manufacturers from supplying to installing heavy-duty conveyors. Send us a message today so we can help you.
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