Any industrial company must never neglect its machinery maintenance to prevent breakdowns during operations. Productivity depends on how the equipment is properly maintained to keep them in tip-top shape and running smoothly. A business must therefore prioritize the upkeep of its machines.
Every company requires an appropriate form of maintenance for the equipment they are using. Check out the following types of industrial machine maintenance and see what your business needs to adopt right now.
5 Common Types of Machine Maintenance
1. Predictive Maintenance
Through the use of artificial intelligence and data processing and analysis solutions, manufacturers can plan predictive maintenance based on the prediction of malfunctions. This industrial machine maintenance enables businesses to anticipate problems by planning the needed interventions and maintenance operations. It can reduce the company’s expenses caused by sudden breakdowns and production interruptions.
2. Preventive Maintenance
This machinery maintenance is done by technicians in charge to lessen the risk of failure before it happens. To implement, technicians must take note of the history of the previous malfunctions. Through digitalization, technicians can function, monitor, and plan when to execute industrial machine maintenance. Companies can use a computer-aided maintenance management system (CMMS) which can be accessed by employees who understand the operations and maintenance plans.
3. Corrective Maintenance
Corrective maintenance is performed immediately after a defect in an equipment is detected. It aims to fix the problem and get the machine back in working condition so it can properly function again. Industrial machine maintenance for correcting defects can be a fast or lengthy process, or somewhere in between. It can be expensive and may stop or slow down operations due to repairs or replacements of faulty equipment.
4. Condition-Based Maintenance
This form of industrial machine maintenance involves regular check-ups and a plan to avoid system failures. It monitors the actual condition of the equipment and identifies what maintenance is required based on indicators such as performance and imminent failures. It can be carried out by workers who use the machine but this still requires mastery of the basics of industrial mechanics. The objective is to have no mechanical failures and technical disruptions by getting everyone involved in the maintenance duties.
5. Routine Maintenance
Routine maintenance includes fundamental maintenance jobs like checking, testing, lubricating, and replacing deteriorated components of equipment. This type of industrial machine maintenance is regularly scheduled to fix problems before it is too late.
Tips on Scheduling Machine Maintenance
It is important to have regular machinery maintenance to keep your equipment in top form during operations. Here are basic practices to keep in mind on scheduling maintenance.
1. Keep a Calendar of Your Maintenance Activities.
Your business must chart out all preventive and routine maintenance for your machinery and other equipment in your facilities. You can use a printed calendar, a digital one, or a spreadsheet to do this. Bigger companies with several locations can design templates for their satellite offices to use in scheduling industrial machine maintenance.
2. Label Your Equipment Properly.
Labeling your equipment with essential information such as previous and upcoming services is helpful. This ensures that nothing is forgotten or missed.
3. Set Important Reminders Using Inventory Management Software.
Inventory management software contains applications that can manage and organize the production activities of your business. With the use of a modern inventory app, you can set custom reminders for important dates in your operations like upcoming industrial machine maintenance or end-of-warranty.
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Machinery maintenance is important in a business to prevent breakdowns of equipment during operations that may lead to downtime and expenses. A regular schedule of maintenance is required to check and assess the efficiency of each machine. Companies can choose the types of industrial machine maintenance they think is necessary for their business needs.
Hayama Industrial Corporation is a 100% Filipino-owned company founded in 1979. For over 40 years, it has been providing the best solutions for all manufacturing and fabrication needs of businesses in different industries. Hayama takes pride in offering services that are backed by expertise, innovation, and industry experience such as Electrical, Instrumentation & Automation Works for a range of processing plants. Hayama also provides clients with a total range of solutions including replacement, refurbishment, and retrofitting works.
Do you need replacements of equipment as part of your industrial machine maintenance? Hayama can help.
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