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Essential Guide to Non-Alcoholic Beverage Manufacturing

Essential Guide to Non-Alcoholic Beverage Manufacturing

You can find several varieties of beverages when you check the menu in a restaurant or café or purchase a drink in the grocery and supermarket. You may even have stocks of canned drinks inside your refrigerator at home that you can grab to quench your thirst. Depending on your preference and lifestyle, you may consume alcoholic or non-alcoholic beverages. According to a global market study on non-alcoholic beverages, this type of drink has seen a significant growth in 2023 and this is expected to continue with the rise in awareness and benefits of non-alcoholic beverages. Soft drinks are also highly preferred among the young population in Asia Pacific.    

If you are a new businessman or a manufacturer planning to expand your business in the beverage industry, you may consider starting a non-alcoholic beverage manufacturing company. Alcohol-free drinks have larger consumers including children. You can also take this as an opportunity brought by the increasing demand for non-alcoholic drinks due to health concerns. As a businessman, you can launch a beverage with no alcohol like carbonated soft drinks, teas, juices, and coffee. To help you get started, this article shares information on alcohol-free drinks, the machines commonly used, including tips on how to start a non-alcoholic beverage manufacturing business.    

Important Things to Know in the Production of Alcohol-Free Beverages

Differences of Non-Alcoholic vs. Alcoholic Beverages

  • The non-alcoholic beverage manufacturing industry has a much wider audience because the drinks can be consumed even by children and younger people. Alcoholic drinks are prohibited to minors under 18 years old.
  • Alcohols have stricter regulations than non-alcoholic beverages when it comes to promoting and labeling. It is illegal to sell alcohol to minors in the Philippines.

Common Non-alcoholic Beverages

As a manufacturer, you have to know the varieties of alcohol-free drinks if you are planning to start a non-alcoholic beverage manufacturing business. These beverages are widely classified as soft drinks and hot drinks. Some of the common drinks without alcohol include the following:

1. Soft drinks                

Children love carbonated beverages but parents must be careful in giving these drinks to their kids because of their high sugar content. Except for a few caffeine boosts, soft drinks have no real health benefits. It has no vitamins or minerals but contains carbohydrates in the form of sugar.

2. Juices 

Fruit and vegetable juices are good for the body due to their vitamin and mineral contents like vitamins A, C, and D, calcium, potassium, magnesium, and phosphorous. But there are fruit juices that contain too much sugar and other additives such as flavorings. Consumers must check the labels to know the nutrition content of the fruit and vegetable juices they are buying.

3. Energy Drinks

Energy beverages can be hazardous to health if there is too much consumption. They have less caffeine than an average cup of coffee. These beverages provide an energy boost through their high sugar content. Caffeine can pick you up but the sugar crash that may happen can be quite severe.

4. Tea

You make tea by pouring boiling water over some leaves, herbs, or other substances. This drink is infused with nutrients, vitamins, minerals, and antioxidants that are found in the tea leaves. There are various teas such as green, black, white, oolong, and pu-erh. A non-alcoholic beverage manufacturing of tea has several health benefits to its consumers such as:

  • reduced inflammation
  • lessen anxiety and stress levels
  • better sleep quality
  • immune system boost
  • increased antioxidant activity that helps prevent chronic diseases like cancer

5. Coffee

Coffee is a stimulant and contains high levels of caffeine. If you are interested in putting up a non-alcoholic beverage manufacturing business, there are different coffee blends since roasted coffee beans come in several varieties and flavors. Coffee contains caffeine that can perk you up. It is essential to regulate coffee intake because excessive consumption can negatively affect the nervous system and stomach.

6. Cocoa

Producing cocoa is another non-alcoholic beverage manufacturing business that you can consider. Cocoa contains hot water or milk combined with cocoa powder and shaved or melted chocolate. Sugar is also added as a sweetener to some kinds of cocoa. Although cocoa is considered more a sweet treat than a healthy beverage, consumers can obtain useful benefits from drinking it. The cacao plant where it comes from has antioxidants and organic acids that can help improve blood flow and lessen cholesterol content to avoid chronic diseases.

6 Machines Used in the Non-Alcoholic Beverage Manufacturing Industry

Alcohol-free drinks are produced in large quantities that need efficient machinery to manufacture and package the beverages safely and with the right consistency. Among the essential equipment used in the industry include:

1. Blenders 

They are used to combine several ingredients such as flavorings, sugars, and colorings to create the right consistency and uniform blend.

2. Filling Machines 

This equipment fills containers with the completed beverage. The type of filling machine used in non-alcoholic beverage manufacturing depends on the type of beverage, the desired production speed, and the container to be used. Filling machines can be used for containers like glass bottles, plastic containers, and aluminum cans, among others.   

3. Conveyors 

These machines such as belt conveyors help in transporting containers and packages during the production process. In the non-alcoholic beverage manufacturing industry, are used to efficiently move containers from one machine to another and to transport packaged containers to the shipping area.  

4. Labeling Machines 

They are used to apply labels to the containers filled with the finished beverage.

5. Capping Machines 

These machines are important in the non-alcoholic beverage manufacturing business because they are used to put caps or lids on the containers of the drinks. Some machines can also place induction seals or tamper-evident bands to give additional protection for the product.

6. Packaging Machines 

They are used to package the finished and labeled containers into larger units for delivery. Some machines are created to handle several containers of various sizes and shapes.  

4 Tips to Start a Non-Alcoholic Beverage Manufacturing Business

Careful planning is essential after deciding what kind of beverage you want to get to the market. Here are four suggestions to start your non-alcoholic beverage manufacturing business:

1. Think Carefully About Your Branding.

With many non-alcoholic drinks in the market, you need to think and create a brand that stands out among your competitors. Your name, logo, and other essential materials must align with your communications and promotions for brand recognition. This is one way of getting ahead in the non-alcoholic beverage manufacturing business.

2. Follow the FDA Guidelines.

The FDA strictly regulates food and beverage distribution. As a manufacturer, you have to comply with and follow all the regulations imposed by the FDA before you can sell non-alcoholic beverages.

3. Maximize Seasonal Opportunities.

Before you start your non-alcoholic beverage manufacturing business, determine when your drinks will be more sellable. For instance, refreshing fruit drinks are popular during summer.

4. Think about Key Considerations for Non-Alcoholic Beverage Manufacturing.

There are stiff competition in the non-alcoholic beverage manufacturing industry because several brands are already in the market. Consider several important things like your budget, the number of products to be produced, and the type of cans or bottles as you prepare to start your business. Formulating and manufacturing a beverage product is a challenging process so be sure to work with an expert in the beverage industry to ensure that your drinks become successful in the market.

ALSO READ: 6 Guidelines in Choosing the Right Production Line Equipment for Your Manufacturing Needs

The non-alcoholic beverage manufacturing industry is competitive. If you are planning to start a business that produces alcohol-free drinks, you must check out the products in the market. Do research and identify which performs well so you will know how to stand out from other competing brands. You have to comply with regulations whether you want to manufacture soft drinks, hot drinks, juices, or energy beverages. These regulations ensure the safety of consumers who purchase your non-alcoholic beverages.

Hayama Industrial Corporation (HIC) has been providing innovative solutions in the manufacturing and fabrication industry for more than four decades. Its reliable services include Materials Handling & Conveying System which helps manufacturers from different sectors in the transport, storage, and control of their products. Hayama can assist in the fast and efficient transport of materials from manufacturing to distribution so businesses can run smoothly. This is suitable in any manufacturing industry like in the beverage production business. Do you have concerns in your manufacturing business? Hayama can help.

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